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Thread: Black beasty

  1. #241
    Guest BLAKTOOTH's Avatar
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    While Bernie sorts the turbo...


    ...I got the oil block and intake back on.

    Next thing to do is cut the one piece fan shroud in half.

  2. #242
    Guest wardy88's Avatar
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    Ufff I go weak at the knees at this sign of billet engine components

    What power was you making prior to the dismantle and upgrades ?

  3. #243
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    Quote Originally Posted by wardy88 View Post
    Ufff I go weak at the knees at this sign of billet engine components

    What power was you making prior to the dismantle and upgrades ?
    402bhp

  4. #244
    Guest Daz's Avatar
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    Quote Originally Posted by BLAKTOOTH View Post
    I certainly have. It doesn't matter how much you brace/weld the bugger it will crack again. I reckon Greddy made the manifolds from recycled Kit-Kat wrappers (other chocolate bars are available).
    Haha

  5. #245
    Guest BLAKTOOTH's Avatar
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    Two piece fan shroud, done.

  6. #246
    Guest JC SX's Avatar
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    Did you cut two shrouds up to make one so they could overlap? Any close ups of the joins?
    Looking at doing mine soon as I have a good condition shroud as a spare and mines damaged


    JC SX

  7. #247
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    Quote Originally Posted by JC SX View Post
    Did you cut two shrouds up to make one so they could overlap? Any close ups of the joins?
    Looking at doing mine soon as I have a good condition shroud as a spare and mines damaged


    JC SX
    Nope. I sliced one shroud in half. I then cut and shaped some plastic strips from 3mm ABS. Fitted either side, drilled some holes through and then bolted together. The bottom now goes in first, fan on and then the top half slides over, boom! I can't be the first person to do this. Having it in two pieces makes soooo much sense.

  8. #248
    Guest BLAKTOOTH's Avatar
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    I've had such a good weekend. Picked this back up off my turbo guy. Fully rebuilt with new core TD06 with 7 blade billet comp wheel. Shame you can't really see the machined goodness. Now all I need is a Wardy Manifold and I can stick this sucker back on.

  9. #249
    Guest nash`s's Avatar
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    Looking good mate. Looking forward to seeing what improvements the new turbo gives you.

  10. #250
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    Quote Originally Posted by nash`s View Post
    Looking good mate. Looking forward to seeing what improvements the new turbo gives you.
    As am I. A better designed manifold should help as well. So far I've spent £750 on this turbo setup in the last few weeks so it better not let me down. Having said that, it's cost a considerable amount less than the GTX kit I had my eyes on so can't complain.

  11. #251
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    looking good mate, intrested to see the manifold your having built. Nice work on the shroud as well, recon its worth doing when I take mine out to replace the rad? Did it go back in easy enough?

  12. #252
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    Quote Originally Posted by Suspect View Post
    looking good mate, intrested to see the manifold your having built. Nice work on the shroud as well, recon its worth doing when I take mine out to replace the rad? Did it go back in easy enough?
    Thanks.

    Why it's not in two pieces in the first place beats me. With a thicker rad it's almost impossible to get it back in. Leaving the fan loose and then trying to squeeze you hands in from underneath is just madness. Honestly, cut it in half. I made up some plastic strips that go either side of the top half of the shroud that locate over the bottom half. It took me all of an hour and as far as I can tell it's sealed and secure. Makes fitting and remoing the covers and fan a piece of p!ss. No lying on the ground under the car needed. If/when I take it back out I'll try and get some better pics.
    Last edited by BLAKTOOTH; 11-11-2013 at 20:08.

  13. #253
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    Quote Originally Posted by BLAKTOOTH View Post
    Two piece fan shroud, done.
    Cant believe I never though of this when I was doing my build, so simple and would make life so much easier, would also be interested of some up close pics of it

  14. #254
    Guest wardy88's Avatar
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    Quote Originally Posted by BLAKTOOTH View Post

    I've had such a good weekend. Picked this back up off my turbo guy. Fully rebuilt with new core TD06 with 7 blade billet comp wheel. Shame you can't really see the machined goodness. Now all I need is a Wardy Manifold and I can stick this sucker back on.
    Im on it thought id show a pic of your old vs new collector

    Old (Greddy)


    New (wardy)


    Enjoy

  15. #255
    Guest BLAKTOOTH's Avatar
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    I prefer the Greddy

  16. #256
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    blaktooth, when you installed your intercooler did you have to remove the bonnet catch or did you remove it due to the new bonnet? cheers

  17. #257
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    Quote Originally Posted by Suspect View Post
    blaktooth, when you installed your intercooler did you have to remove the bonnet catch or did you remove it due to the new bonnet? cheers
    To get the IC in you have to remove all three vertical supports. It's just a case of drilling out the spot welds. I then decided to ditch the bonnet catch as I had a carbon bonnet with Aero catches. I've bolted the other two supports back on and could refit the bonnet catch if I wanted to but I don't see that it's necessary.

  18. #258
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    cool, was not sure if you had ditched it as it would not fit back on. cheers

  19. #259
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    Quote Originally Posted by wardy88 View Post
    Im on it thought id show a pic of your old vs new collector

    Old (Greddy)


    New (wardy)


    Enjoy
    Yeah the Greddy looks much much better .

  20. #260
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