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Thread: Ford Puma Project

  1. #21
    Engine Builder Mark's Avatar
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    Quote Originally Posted by Jem View Post
    And you question my reasoning of having three cars
    At least i show people mine

    I am practising on this so i can hone my skills for the 14a
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  2. #22
    Guest clive's Avatar
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    wow! its good to see some people still do things properly and not by halves!
    are you part of pumapeople.com or projectpuma.com?

  3. #23
    Engine Builder Mark's Avatar
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    I am on Pumapeople
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  4. #24
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    these are great little cars.the damage on the bore of that one looks like classic nikasil erosion.these engines had nikasil lined bores to strengthen them as they were origionally machined as 1.4 so when they bored them out,it weakened the block...so they put a nikasil liner in to strenghen it...only problem being,high octane fuel breaks down nikasil.so best to use low grade fuel when your finished.i had one of those engines in my fiesta.good fun!!!

  5. #25
    Engine Builder Mark's Avatar
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    Quote Originally Posted by rd200sx View Post
    these are great little cars.the damage on the bore of that one looks like classic nikasil erosion.these engines had nikasil lined bores to strengthen them as they were origionally machined as 1.4 so when they bored them out,it weakened the block...so they put a nikasil liner in to strenghen it...only problem being,high octane fuel breaks down nikasil.so best to use low grade fuel when your finished.i had one of those engines in my fiesta.good fun!!!
    nah its not that, the Nikasil issue only effected the very early cars This got very hot and melted a hole in the bore
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  6. #26
    Engine Builder Mark's Avatar
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    Bit of an update......

    Been busy fighting the rust. It has been pretty much just surface rust so just a case of wire brush on a drill and then getting busy with the Hammerite















    The rad support was quite rusty so I was going to clean it up and paint it but saw a new one was only £7 from Ford (thanks to my discount (but only £11 retail) so it was a no brainer



    Also got new wishbones, droplinks and trackrod ends to go on

    Just got to finish painting the subframe (bloody weather) and it can start to go together
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  7. #27
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    Looks like you've done a nice job there mate - Hammerite from a rattle can I presume?

  8. #28
    Engine Builder Mark's Avatar
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    I did the chassis rails and inner arches with the brush on stuff and then went over it all with a rattle to get a better finish
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  9. #29
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    Cool - thought the finish looked too good to be brushed on.

    Certainly looks a lot better anyway

  10. #30
    Engine Builder Mark's Avatar
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    Yay some progress

    Right this week got a few bits back in, fitted the new rad support bar, wiper motor, pollen filter housing, ran the loom back round etc.







    Then Saturday I built the subframe back up with new drop links and track rod ends.






    I have more pics on my camera which i will post up tonight but basically on Sunday I :

    Checked tappet clearances and adjusted
    Fitted new timing belt and tensioner
    Fitted cam cover and belt cover
    Fitted exhaust manifold

    I also fitted the new clutch which is a bit of an experiment as I dont think anyone has done it before. I have gone for a Fiesta ST one as not only is it bigger in size slightly but also has stronger fingers hence more clamping force. Having looked at it in depth at work with some colleages we cant see any reason for it not working

    The box went on ok but whilst doing so (i hade the engine tipped on its nose to make it easier) I noticed a leak from the cup plug on the water pump

    Took the pump off the old engine and it looked like new so swapped them over

    Fitted the cat and then slide the whole lot under the car ready for fitting this weekend.
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  11. #31
    Engine Builder Mark's Avatar
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    Other pics as promised

    Old water pump


    New(er) pump


    Engine and box ready to slide under




    Fitted


    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  12. #32
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    Its looking very good

    I keep meaning to tackle tin worm issues on our puma, but kind of affraid it'll be a can of worms job. I'll just do this bit, oh but this bit needs doing, and that... Its got a LOT more issues than yours has before you started!

  13. #33
    Guest Danielle's Avatar
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    I think that's why every evening I came home there was more off the car than actually attached to it

  14. #34
    Engine Builder Mark's Avatar
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    Just been out to buy some more goodies for it

    Brings the total list of new bits to

    Timing belt kit
    Clutch
    Release bearing/slave unit
    Wishbones
    Front droplinks
    Track rod ends
    Rad support bar
    Driveshaft seals
    Heater control valve
    Sparkplugs
    Rocker cover gasket
    Plug leads
    Pollen filter
    Air filter
    Oil filter
    Aux Belt
    PAS fluid
    Brake fluid
    Engine oil
    Gearbox oil
    Coolant


    If it fails the MOT I will be most upset
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  15. #35
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    New wishbones too ay, are they a pain to re-bush?

  16. #36
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    Should have fitted a new stat while it was out just in case, they look a right fucker to get to on these

    (GF's brother has one he bought with front end damage he is repearing for himself)
    Last edited by Rusty; 23-09-2009 at 13:59.

  17. #37
    I Love mike Brewer )o( Monkey's Avatar
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    Quote Originally Posted by Mark View Post
    If it fails the MOT I will be most upset
    you havnt replaced any of the braking components, tyres, anythnig further back than the fire wall, seatbelts, bulbs, windows, etc

    so it "could" still fail

  18. #38
    South West Rep Evilchap's Avatar
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    Ford parts with employee discount... not sure I could be bothered to do bushes in lower arms

    Can I send my car to you as your next project Mark? Looking really good!

  19. #39
    Engine Builder Mark's Avatar
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    Quote Originally Posted by Evilchap View Post
    Ford parts with employee discount... not sure I could be bothered to do bushes in lower arms

    Can I send my car to you as your next project Mark? Looking really good!
    They are actually pattern ones but good ones, not cheap chinese shit from ebay (seen some on there for £9 each )

    Rebushing costs £25 a side plus the hassle, these were £35 each so a no brainer IMO

    Tyres are newish as are the brakes. Took the stat out and checked it, it looked new
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

  20. #40
    Engine Builder Mark's Avatar
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    Well its in







    Decided instead of waiting till saturday and hiring a hoist I would drop the car down, attach the mounts and then jack the whole lot back up

    The end is in sight (hopefully)
    Quote Originally Posted by silverzx View Post
    I like Mark, he seems fair.
    Quote Originally Posted by Slip_n_slide View Post
    Mark is right.

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