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Ross B
13-02-2007, 16:08
Seeing as there are many more big power CA/SR engines being built I thought I would copy from paper to e-paper about how to estimate the necessary port size to obtain a certain amount of flow through the head ports.

This is all reworded plagiarisation (reworded for copyright purposes) so please feel free to argue if I'm wrong - no offence will be taken.

Anyway, to the practical.



If your working on the head and you've ported it and still require more flow which even a larger valve can't provide then you may well have reached the maximum flow the port can supply. You can also factor in the diameter of the valve stem as a reducer in flow. Certain aftermarket valves have a thinner stem allowing a little more flow around it.

If we assume 95% efficiency, we can calculate the flow ability of the ports using flowbench mathematics.

cfm = A x 0.95 x 213685.34

Where A is the area of the port in square meters. Use the narrowest point for this calculation. For example,

32mm diameter port, area is 0.000804mē

Therefore -

cfm = 0.000804 x 0.95 x 213865.34

= 163.3cfm

Or, including a valve stem into the equation (for this example, the stem will be 8mm in diameter),

Port Area - Valve Area = 0.000804 - 0.000050

= 0.000754mē

Therefore -

cfm = 0.000754 x 0.95 x 213685.34

= 153cfm

This shows that 153cfm is a (rough) guide as to how much the port will flow at any given time. You could put a huge valve onto this port, but due to the port shape/size, you would not get more than 153cfm through it.

You can apply the same science to the inlet side of the head also. If you know how much flow is needed, you can calculate the necessary size of the port. Sometimes working backwards this way can save time in the future. For example, if you want a 1000bhp CA, you can fairly quickly ascertain whether the CA head will be up to the job :wack:

As said above, the valve stem takes up space that could be occupied by air. If we wanted to know how much space would be required over a normal/ported head to compensate for the space taken up by the stem we can follow these calculations.

cfm = A x 0.95 x 213685.34 - rearranges to give:-

_______cfm_______ = Area
0.95 x 213685.34

If we use the previous example and say that the valve/port flows 153cfm and we want 163.3cfm, we need the difference in flow between the two values (163.3 - 153cfm) plus the current flow ((163.3 - 153) + 163.3).

Therefore -

______173.6______ = Area
0.95 x 213685.34

= 0.000855mē

To convert this to a useful number we use this equation to convert to metres.

Dia. in metres = 2√((0.000955 x 4) / 3.14)

= 0.03299 x 1000

= 32.99 diameter


Well I hope this proves helpful to someone. If you have any questions please feel free to PM me or email me and I'll try and rip off the book a little bit more for the answers.

I can honestly say I haven't needed to do this myself yet, so I won't even pretend I understand half of it, but it's better said than not.

Enjoy :thumbs:

liquidsmoke
13-02-2007, 16:11
is that from a bell book?

Ross B
13-02-2007, 16:24
is that from a bell book?

How to Build, Modify & Power Tune Cylinder Heads by Peter Burgess & David Gollan.

Very enlightening book for those who haven't read, lots of obvious and lots of overlooked.

Nismo_Freak
14-02-2007, 03:02
The problem with that is you account for no inertial supercharging or effective flow velocity modifier. It is a very very rough estimation of flow principles. It could actually lead to improper modification of the cylinder head.

You also need to account for variations in port diameter as in the SR20 head where it has a single entry that is split into two separate runners. You will have a variation in boundary layer affect at the split making the effectiveness of certain parts of the port less than others.

eliZium
19-02-2007, 08:20
How to Build, Modify & Power Tune Cylinder Heads by Peter Burgess & David Gollan.

Very enlightening book for those who haven't read, lots of obvious and lots of overlooked.

I concur with that.. really an excellent book... and very practicall oriented.

http://www.mys15.org/s15/images/DSCN6048_small.JPG

I think that the practical guide to building a home made flow bench was also really valuable... I'm going to build myself another as soon as I get my new garage sorted out... (although my wife likes to think of the project as buying a house rather than a garage)

Martain
04-04-2007, 00:12
interesting somewhat but i mite be missing something is there a point to this post ?????